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The right connection for high-current, high-power applications.

Demand for high-current, high-power connections systems continues to increase in the transportation market. Hybrid Electric Vehicles increased adoption of electrical components drives the need for high-current, high-voltage sealed systems.

Delphi PowerPack High Current Connections

The Power Pack 1000 offers a smaller package size, while still providing the power demands for a wide range of applications.

Power Pack Connection Systems offer the right solution for the transportation market demand of high-current, high-power connections. The patented Power Pack Connection Systems portfolio offers 2 product sizes — the Power Pack 2000 for current demands to 250 amps, and the Power Pack 1000 for current demand to 145 amps. The highlight of the Power Pack family is the terminal system. The Power Pack terminal family can mate in an in-line or right-angle direction to provide an assembly plant with a unique solution for routing large cables, which are typical in high current applications.

Power Pack Connection Systems benefits include:
  • Current carrying capability
    • Power Pack 2000 - 250 amps
    • Power Pack 1000 - 145 amps
  • Hand engage/disengage eliminates the need for tools and reduces manufacturing time
  • Individually sealed terminal cavities for redundant sealing protection
  • Terminal system can mate in the in-line or right angle direction
  • Connector Position Assurance (CPA) and Terminal Position Assurance (TPA) for superior connection reliability
  • Robust vibration performance in harsh environments

Typical Applications

Delphi's Power Pack Connection Systems are the ideal fit for high-current, high-power sealed and unsealed applications in automotive, heavy truck, and construction/agricultural applications:

  • Electrical center power feed
  • Electric power steering
  • Front wall pass-through
  • High-current module interface
  • Hybrid vehicle modules
  • In-line for battery cable

Performance Advantages

Delphi's Power Pack Connection Systems are a comprehensive family of high-current, high-power connection systems. Our leading-edge connection systems portfolio provides a unique combination of sealed solutions, a broad range of current capabilities, as well as both in-line and right-angle box-and-blade connections for easy mating.

Additional Information

Power Pack Connection Systems Datasheet

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